Punching & Laser Processing – Precision-Shaped Metal Foils

Custom-punched parts & laser-cut formats from lead foil, tin foil, and non-ferrous metal foils

In addition to classic roll and sheet formats, EppsteinFOILS offers precision punching and laser processing for technically demanding applications. Whether fine geometries, complex contours, cutouts, or prestructured surfaces - we manufacture functional metal foils tailored to your processing needs and system integration.

Thanks to our advanced laser systems and flexible punching tools, both small and high-volume production runs are possible - with consistent precision, reproducible quality, and fully documented process parameters.

Laser Cutting: Contact-Free, Flexible, Burr-Free

Our laser processing is ideal for delicate or ultra-thin metal foils, such as tin foil, lead foil, or laminated composite systems. Benefits of laser cutting include:

Burr-free cutting without mechanical stress
Maximum design freedom for contours, slots, channels, and perforations
High dimensional accuracy, even at minimal thicknesses
No tooling costs for design changes
Suitable for series production and prototyping

Typical applications for our laser processing include contact surfaces, functional electrodes, fuses, or sensor carriers - wherever fine structuring and high precision are essential.

Punching: Cost-Effective & Robust for Series Production

For applications with recurring geometries, we offer high-volume punched parts made from metal foils with consistent quality. Our precision tools enable the punching of:

Functional components made from lead or tin foil
Insulation or shielding elements
Contact tabs, pads, or foil segments
Packaging inserts or laminated multilayers

Roll and sheet dimensions are tailored to your specific requirements. Custom shapes, embossing, or structured punched surfaces are just as feasible as carrier materials with pre-punched metal inserts.

The combination of contour-accurate processing, material expertise, and customer-specific manufacturing depth makes EppsteinFOILS the ideal partner for precision foils ready for downstream processing.